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FREE LARGE PACKING CUBES WHEN YOU SPEND $100 | T&CS APPLY
FREE LARGE PACKING CUBES WHEN YOU SPEND $100 | T&CS APPLY
How to Pack the Perfect Suitcase

How to Pack the Perfect Suitcase

Packing a suitcase for international travel sounds simple until you're at the airport hearing "your bag is overweight" or watching a confiscated power bank disappear into a bin. A bit of planning makes all the difference. This guide covers everything Australian travellers need to know before they zip up and head off.

Choosing the Right Size Suitcase

For international travel from Australia, most travellers need a carry-on (up to 56 x 36 x 23 cm) for 2 to 3 day trips, a medium suitcase (60 to 69 cm height) for 5 to 7 days, or a large suitcase (70 to 79 cm height) for 10 to 14 days. Most international airlines allow 23 kg per checked bag in economy.
Size Dimensions Capacity Best For
Underseat 40 x 30 x 15 cm 20-30 L Personal item, day trip
Carry-On up to 56 x 36 x 23 cm 30-45 L 2 to 3 day trips, 7 kg limit
Medium 60-69 x 45 x 26 cm 60-80 L 5 to 7 day trips
Large 70-79 x 50 x 30 cm 100-120 L 10 to 14 day trips
Extra-Large 80+ x 51 x 36 cm 120+ L Extended travel, families
Quick tip: Most international airlines cap checked luggage at a total linear measurement of 158 cm (height + width + depth combined). A large suitcase at 76 x 50 x 30 cm totals 156 cm, so it fits within most airline limits. Always verify with your airline before you fly.

What Can You Pack for International Travel from Australia?

You can pack clothing, shoes, toiletries, electronics, books, and most personal items in both checked and carry-on luggage. Key restrictions apply to liquids over 100 ml in carry-on, power banks (must be in carry-on), spare lithium batteries, and sharp objects. Clothing and shoes have no restrictions beyond your airline's weight limit.
Item Checked Carry-On Notes
Clothing YES YES Subject to airline weight limit (usually 23 kg)
Shoes YES YES Heavy footwear counts toward weight allowance
Liquids, gels, aerosols YES (any size) 100 ml max Carry-on: all in one 1-litre clear resealable bag
Laptop and tablet Not recommended YES Risk of damage in hold; keep in carry-on
Power bank NO YES Prohibited in hold on all flights from Australia
Spare lithium batteries NO YES In-device batteries OK in checked bags
Hair dryer / straightener YES YES Best in checked luggage to save carry-on weight
Sharp items (scissors etc) YES Blades under 6 cm Blades over 6 cm prohibited in carry-on
Aerosols (deodorant etc) YES (full size) 100 ml max Full-size aerosols belong in checked luggage
Prescription medicines YES YES Keep scripts accessible; declare controlled substances
Food items MOSTLY Liquids 100 ml max Check destination biosecurity rules on arrival
Returning to Australia: Australia has strict biosecurity laws. Fresh fruit, vegetables, meat, dairy, seeds, and plant material generally cannot be brought back without declaration. Fines for undeclared items can exceed $600.

Carry-On Liquids vs Checked Luggage: The Rules

In your carry-on, every liquid, gel, cream, or aerosol must be in a container of 100 ml or less. All containers must fit inside one clear, resealable 1-litre bag, and only one bag per person is allowed. In your checked luggage, there is no container size limit for liquids.
Carry-On Bag Checked Luggage
Maximum 100 ml per container No individual container size limit
All items in one 1-litre clear zip-lock bag No requirement to bag liquids (but wise to)
One bag per person only Full-size shampoo, conditioner: permitted
Bag removed separately at security screening Full aerosols, hairspray: permitted
Toothpaste, moisturiser, makeup all count Alcohol 24-70% ABV: up to 5 litres, sealed packaging
Baby formula and prescription meds: exemptions apply Wrap glass bottles in clothing to prevent breakage

Tosca Wetpacks

A wetpack with water-resistant lining keeps all your toiletries in one contained, wipeable space. No more shampoo across your favourite shirt when pressure changes cause lids to loosen in the hold.

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How to Pack a Suitcase: The Layer Method

Pack shoes in shoe bags at the base (wheel end), heavy items next, then packing cubes with clothing in the middle, and lightweight or frequently needed items on top near the zip. Stuffing socks inside shoes and rolling soft clothing removes almost all dead space from a suitcase.

Zone 1 - Base (wheel end): shoes and heavy items

Start with shoes. Put each pair into a shoe bag and pack them sole-facing-down at the wheel end of the case. Two pairs packed heel-to-toe interlock neatly and take up less space than side-by-side. Stuff socks, underwear, or cables inside each shoe to fill dead space and help them hold their shape. Your wetpack, hair tools, and any heavy books or solid items also sit in this zone.

Zone 2 - Middle: packing cubes do the work

Roll t-shirts, jeans, activewear, and casual trousers rather than folding them. Rolling reduces wrinkles and compresses items into a smaller footprint. Load each packing cube by category and use the compression zip if your cubes have one. Cubes slot side by side like building blocks with no wasted space between them.

Tosca Packing Cubes

Multiple sizes designed to interlock inside standard suitcases. A compression zip removes excess air so you fit noticeably more in. Mesh tops mean you can see the contents without opening everything at 11pm in a hotel room.

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Zone 3 - Top (zip end): what you need first

Pyjamas, a fresh change of clothes for the first day, your beauty case, and any lightweight items you want immediately on arrival. Delicate accessories like a jewellery roll or sunglasses case sit here too, away from the weight below.

How to Pack Shoes

Place each pair into individual shoe bags and pack them at the base (wheel end), heel-to-toe to interlock neatly. Stuff small items like socks or cables inside each shoe. Limit yourself to three pairs and wear the bulkiest pair on travel day.

Shoe Bags

Dedicated shoe bags keep sole dirt fully away from your clothes no matter how many times your bag gets repositioned in transit. Flat and light when empty, they add nothing on the way home.

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How to Pack Electrical Goods

Laptops, tablets, and cameras belong in carry-on luggage, not in the hold. Power banks and spare lithium batteries must be in carry-on and are prohibited in checked baggage. Hair tools and adaptors can go in checked luggage. Pack all cables together in one dedicated packing cube.

Power banks are one of the most commonly confiscated items at Australian airports. Every airline operating from Australia prohibits them in checked baggage without exception. Always pack your power bank in your carry-on. Most airlines permit power banks up to 100 Wh (roughly 27,000 mAh) in carry-on.

Travel adaptors: Australia uses a Type I plug (flat angled pins). Most international destinations need a different adaptor. Pack a universal travel adaptor in your carry-on so you have access to power immediately on arrival.

Cables tip: One packing cube for all your cables, adaptors, and charging gear means you pull out one thing at security and find everything instantly at your hotel.

How to Pack Delicates and Formal Clothing

Pack delicates in the top layer, away from heavier items below. For suits, blazers, and formal dresses, use a garment bag. For makeup and beauty products, a hard-shell beauty case protects against crushing in the hold. Wrap glass bottles in thick clothing with a resealable bag inside, placed in the centre of the suitcase.

Formal clothing: the garment bag is worth it

Folding a blazer into a suitcase and hoping for the best rarely works out. For any trip where you need to arrive looking polished, a garment bag keeps the structure of the garment intact and reduces creasing far more than any folding technique.

Tosca Garment Bags

Designed for suits, blazers, and formal dresses. A dedicated hanging compartment protects garment structure and keeps creasing to a minimum. Many styles include extra compartments for shoes and accessories.

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Makeup and beauty products

Powder eyeshadow and pressed blush crack when they knock against hard surfaces inside a soft bag. A hard-shell beauty case provides a protective rigid layer that absorbs any impact before it reaches the contents.

Tosca Hard-Shell Beauty Cases

Rigid exterior protects fragile makeup and skincare in transit. Internal elastic compartments and a built-in mirror keep everything organised. One knock in the hold does not translate into a broken palette inside.

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Protect your wheels too

Spinner wheels take a beating on conveyor belts, cobblestones, and airport floors. Silicone wheel covers slip over your spinner wheels before you pack, providing a buffer against abrasion and keeping road grime off carpet and car boots when you return home.

Tosca Silicone Wheel Covers

Fit over standard spinner wheels to protect against grit and impact damage in transit. They also stop wheel dirt from transferring onto hotel carpet or your car boot when you get home.

Shop Wheel Covers

International Travel Packing Checklist

Documents and Money

☐ Passport valid for at least 6 months beyond your return date

☐ Visa or ETA confirmed for your destination

☐ Travel insurance documents printed and on your phone

☐ Flight and hotel confirmation references

☐ Local currency or international travel card

Clothing

☐ Tops rolled and loaded into packing cube

☐ Bottoms (jeans, trousers, shorts) in packing cube

☐ Underwear and socks - one pair per day plus two spare

☐ Pyjamas / sleepwear

☐ Swimwear if applicable

☐ Formal outfit in garment bag if needed

☐ Light jacket for air conditioning on flights

Shoes

☐ Comfortable walking shoes worn on travel day

☐ Smart or dressy shoes in shoe bags at base of case

☐ Sandals or thongs in shoe bags, socks stuffed inside

Toiletries and Health

☐ Carry-on liquids in 100 ml containers and in 1-litre clear bag

☐ Full-size toiletries in wetpack in checked luggage

☐ Prescription medicines with scripts

☐ Basic travel medications (pain relief, antihistamine, Imodium)

☐ Makeup and beauty products in hard-shell beauty case

Electronics

☐ Phone and charger

☐ Power bank in carry-on only - NOT in checked bag

☐ Laptop or tablet in carry-on only

☐ Universal travel adaptor (check plug type for destination)

☐ Spare lithium batteries in carry-on (not checked bag)

Packing Accessories

☐ Packing cubes loaded by category

☐ Wetpack with toiletries sealed upright

☐ Shoe bags on each pair of shoes

☐ Silicone wheel covers fitted

☐ Luggage tag with current contact details attached

☐ TSA-approved lock on checked bag

Final Checks

☐ Bag weighed on bathroom scales and confirmed under airline limit

☐ Carry-on checked against airline's published size dimensions

☐ No power banks or spare batteries in checked luggage

☐ Photo taken of open bag contents before closing

Frequently Asked Questions

What size suitcase do I need for international travel from Australia?

For 2 to 3 days, a carry-on (up to 56 x 36 x 23 cm, 30 to 45 litres) is usually enough. For 5 to 7 days, a medium suitcase (60 to 69 cm height, 60 to 80 litres) fits most people's needs while staying under a 23 kg checked allowance. For 10 to 14 days, a large suitcase (70 to 79 cm height, 100 to 120 litres) gives the space you need.

What liquids can I bring in my carry-on bag from Australia?

Each container must hold 100 ml or less. All containers must fit inside a single clear, resealable 1-litre plastic bag. One bag per person is the limit. This applies to toothpaste, moisturiser, deodorant, shampoo, and makeup. There is no liquid size limit for your checked luggage.

Can I pack a power bank in checked luggage?

No. Power banks are prohibited in checked luggage on all airlines operating from Australia. They must be in your carry-on bag. Spare lithium batteries (including camera batteries) also cannot go in checked luggage and must travel in carry-on.

Is it better to roll or fold clothes when packing a suitcase?

Roll casual fabrics like t-shirts, jeans, activewear, and swimwear. Rolling takes up less space and reduces wrinkles in non-structured items. Fold structured garments like blazers, dress shirts, and formal trousers where shape matters. For formal wear, a garment bag is the most effective option.

What is the maximum checked luggage size for most international flights from Australia?

Most international airlines cap checked luggage at a total linear measurement of 158 cm (height + width + depth). A standard large suitcase measuring 76 x 50 x 30 cm totals 156 cm, so it fits within most airline limits. The weight limit for most carriers is 23 kg per bag in economy, though some airlines such as Singapore Airlines and Emirates allow 25 kg.

What food can I bring back to Australia from overseas?

Australia's biosecurity laws mean many food items cannot be brought back without declaration and inspection. Fresh fruit, vegetables, meat, dairy, seeds, plant material, and soil are all restricted or prohibited. Always declare anything you are unsure about at customs on your return. Failing to declare items can result in an on-the-spot fine of more than $600.

Related Guides


Luggage and Suitcase Size Guide: 5 Common Sizes in Australia
Air New Zealand Luggage and Bag Allowance Guide 2026

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